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Re-View
Perfects Bronze Window Restoration
The restoration
of historic wood and steel windows is rather prevalent on landmark
projects across the country. Re-View has worked on thousands of
these types of windows in markets from Massachusetts to California.
Historic bronze window restoration is a specialty within the window
restoration niche that few companies have ever attempted.
Over
the past year, Re-View has perfected the restoration procedures
for bronze windows. Although bronze window restoration shares many
of the same steps as steel windows, they are much more sensitive
than conventional steel. Bronze windows demand a finely tuned blasting
and finishing process that requires exacting attention to detail
and the true art of craftsmanship.
Historic
Bronze Window Restoration Process
The blasting process is the first stage that involves a precise
approach. We have tested several blasting media like sand, walnut
shells, and various synthetic sponges. We have also calibrated the
air pressure using these different media to arrive at the optimum
combination of media type, air pressure, and media intensity. If
the pressure is set too high or the media is too abrasive, you will
etch the bronze substrate since bronze is more tender than steel.
After many days of testing, we concluded that a glass bead media
is most effective at removing tarnish, paint, and caulking from
the bronze sash and frames. It is essential that the surface be
free of oil, oxides, and plating residues.
Historic
Bronze Window Finishing
The finishing stage of restoration is even more complex. It has
been our experience that the most effective restoration of bronze
windows returns the sash and frames to its naturally patina finish.
The last thing you want to do is install bright bronze windows in
a historic building that are susceptible to fingerprints and varying
rates of patina. We have had a great deal of success with the Birchwood
Casey metal finishing systems. www.birchwoodcasey.com A full range
of oxidized colors can be produced from golden to statuary to chocolate
brown and black. The patina process usually isn't as simple as just
dipping the window part into the antiquing solution. We have discovered
that milled bronze parts take the patina at a different rate than
cast bronze parts. To achieve a consistent finish, you need to have
an experienced painter make a concentrated application of the solution
to some areas of the window much like you would do when staining
the end grain vs. the face grain of a wood window.
You have
several options to preserve the patina finish on the restored windows.
We consulted with a prominent art museum to identify a wax that
they apply to their priceless bronze sculptures and discovered Butchers
amber-colored paste wax. The wax applies to the restored bronze
window without leaving a white film to the finished product. Another
more durable finish we have used is a basic automotive clear coat
finish applied to all surfaces of the window.
Although
the processes and procedures followed to restore bronze windows
are simple to outline, the element of craftsmanship cannot be emphasized
enough. An inexperienced worker can compromise the restoration at
any one of these stages without the proper training and background.
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